Low speed screenless granulators – rotor
speed 27 rpm.
Designed to process hard plastic materials from injection molding machines.
Beside-the-press granulator for feeding by hand or robot.
Advantages of Screenless Granulators
- Low speed technology reduces
wear of cutting chamber components,
knives, rollers and combs.
- Reduced heating of material: no deterioration
of the plastic molecular structure.
- Reduced dust: Very few fines.
- Energy efficient.
- Quiet operation.
- Easy use and cleaning: knives and rollers
can be disassembled for sharpening.
Proven
Quality for Injection Molding Plants
Cutting Chamber
- Reversible
knives, combs and counter combs provide double lifetime.
- Treated
and knives, rollers and combs can be sharpened.
- Rollers with helical
configuration for staggered cut.
- Various cutter sizes and shapes to
suit the application.
- Double opening.
Hopper
- Designed for all types of feeding.
- Hopper with large opening.
- Top feed chute, viewing
window and anti-reject curtains.
Material Extraction
- Regrind collection bin supplied as a standard
in stainless steel
for optimum regrind quality.
Electrical Equipment and Safety
- Electrical cabinet with “On/Off” push
button with “Emergency
Stop”.
- Two safety switches on hopper and regrind
collection bin.
- Corresponding to CE standards.
Sound Level
- Less than 80 dB (A) (depending on material
and throughput rates).
Options (All SUMO Range)
- Automatic reversing system (ARS).
- High level detector.
- Higher base for larger
capacity collection bin and/or 360° swivel
outlet.
- Motor power.
- Different hopper designs.
- Water cooling system.
- Surface treatment of
cutting chamber components for wear resistance.
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The MAS Series (MAS1 to MAS4) has been developed specifically for the in-line
recycling of soft to medium hard plastics
- The very compact design allows MAS granulators to be used directly beside the injection molding machine.
- The granulators can be easily adjusted to suit the individual application.
- Special hopper design for tangential feeding
- High quality regrind due to low rotor speed (200 rpm)
- Fastest change of knives without using pre-adjustment gauge (MAS1, MAS3)
- Standard pre-adjustment gauge for fast and easy change of knives (MAS2, MAS4)
- Moving and fixed knives can be sharpened.
- Patented tensing clamps of the rotor knives ensure fast and safe change of knives.
- Pre-equipped with electrical cabinet to receive all electrical options later on.
- Regrind collection bin allows manual emptying or vacuum evacuation.
- The hopper and regrind evacuation bin, which are in contact with the regrind materials, are made from stainless steel (standard).
Rugged Design for Continuous Operation
Cutting Chamber
- Rugged bolted steel construction
- Double supported bearing of the shaft for vibration free operation
- Open rotor with 3 moving and 2 fixed knives
- Replaceable inserts on the side walls of the cutting chamber prevent
wear of the walls that could arise from rotating part and sprues
- Easy change of the screen by means of tensing clamps
- Using both sides of the screen results in an even longer lifetime
Motor Drive
- All MAS models are driven directly via a gear motor and equipped with
double bearing rotors and flywheel (MAS3/MAS4 standard).
Hopper
- Designed for all kinds of feeding
- Soundproofed hopper with large chute opening and anti-flyback curtain
Material Extraction
- Regrind collection bin allows manual emptying or vacuum evacuation.
Electrical Equipment and Safety
- Electric cabinet integrated into the granulator allows adding options later.
- Safety system to open the granulator by safety switch
- All MAS granulators meet the specifications of the EN12012 standard.
Sound Level
- Less than 80 dB(A) sound level (depending on material and feeding of
granulator)
Easy Cleaning
- The design of the granulators allows easy cleaning and reduces downtime
to a minimum.
- Quick access to the cutting chamber and screen without requiring any
additional tool
Options
- Flywheels (MAS1/MAS2)
- Level indicators providing visual/audible alarm
- Water cooling (MAS2, MAS3, MAS4)
- Soundproofed execution (MAS2, MAS3)
- Higher frame for bagging (MAS1, MAS2)
- Rotating evacuation bin (180°)
- Evacuation bins for manual evacuation
- Various screens available
- Wear protection of the cutting chamber
- Phase detector allows to check the direction of rotation (MAS2, MAS3, MAS4).
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